Materials

Inside an aluminium decking board: why it is hollow

Cut one open and the whole argument for the material is visible in about two seconds.

4 min readAlu-R Pro, SingaporeUpdated 2026-09-07
Inside the board, hollow extruded aluminium decking board supplied by Alu-R Pro in Singapore

A plank and an extrusion are not the same object

A timber or composite deck board is solid through its depth. An aluminium board is an extrusion: a shape pushed through a die, hollow inside, with ribs running its length.

That single difference is where every other property comes from. Weight, stiffness, drainage and the way it fixes down are all consequences of the section.

What the chambers are doing

Taking weight out. Most of the depth of the board is air. The material sits where the stress is, at the top and bottom face and in the ribs between them.

Keeping stiffness in. Depth resists bending far more than mass does. A ribbed hollow section is stiff for its weight in a way a thin solid board cannot be.

Letting water leave. The chambers run the length of the board and the ends are open. Water that gets in runs out rather than sitting inside.

Why weight matters more than people expect

On a rooftop terrace or a balcony, loading is capped. Every kilogram of deck is a kilogram of furniture, planting or people you cannot have.

Aluminium is the lightest of the three common decking materials, and on a capped slab that is often the deciding property rather than a nice extra.

What to look for in a section

How many internal ribs there are, and whether they run the full depth.

Whether the top face is thicker than the rest, because that is the surface taking wear.

How the edge profile locates the next board, and whether the fixing ends up hidden.

Whether the ends are open. A closed chamber that fills with water is worse than a solid board.

Systems this applies to
ALUR Decking

Questions we get asked

Questions on this one.

If yours is not here, send it over. We answer with what we know and say so when we do not.

Is a hollow board weaker than a solid one?
Not in bending, which is what a deck board does. Depth and rib placement decide stiffness, not mass. A ribbed hollow section is stiff for its weight in a way a solid board is not.
Does water get inside the board?
Some will, which is why the ends are open. It runs the length of the chamber and out, rather than sitting in the material the way it does in timber.
Can it be cut on site?
Yes, cut to length. Cut ends should be left open so the chambers still drain.

Get a quote

Send us the space and we will quote it.

A rough size and a photo is usually enough to come back with a price and a lead time.

Workshop8 Kaki Bukit Avenue 4 #07-29
Singapore 415875
SystemsDecking, fencing, smart roof, smart ceiling